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  • 3.8 engine rebuild,what parts needed

    I started buying the parts I need for the rebuild and this is what I have so far, Intense 9.5:1 forged pistons,comp cam 206/216 115ls, and a set of stock 2000 heads, which will remain stock with new internals. I'm planning on getting the L32 forged rods and main bearings this month and wanted to know what other parts will I need to buy? I know gaskets and timing chain but what other parts should be replaced, I have 120,000 miles on it. Thanks for any help
    08' L76 6.0L 4X4 Chevy EXT.Cab LTZ Vortec MAX with Snug top cover, Dynomax exhaust,Hptuners& K&N intake
    96' Camaro M5 to A4 conversion, alot of mods . GT35R Turbo full suspension. Built engine

  • #2
    you could start off buying the complete gasket kit from GM motors. Tom from SSM has informed me that he sees the best results with those gaskets. you will need to go ahead and buy new spark plugs and a new fuel filter ($10 maybe) to ensure good spark and fuel supply. if you wanted to spend some more money you should either pay someone to clean you injectors or buy some injector cleaner. maybe a new air filter if it is old and dirty. i just got done rebuilding my engine from the short block up and that combination has worked excellent. good luck
    2000 Firebird 3.8 A4 w/W68<br />WS6 Ram Air Hood<br />SSM Port/Polished Heads <br />NOS #05175<br />Accel wires<br />Accel Coil Packs<br />MSD DIS-4 High Output<br />zexel torsen w/3.42<br />SLP CAI<br />Whisper Lid<br />K&N filter<br />JET programmer<br />Hypertech 160 degres thermo<br />Flowmaster cat-back<br />air temperature module<br />Eibach Pro Kit lowering springs<br /><a href=\"http://www.angelfire.com/ar3/projectfalcon/homepage.html\" target=\"_blank\">www.angelfire.com/ar3/projectfalcon/homepage.html</a>

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    • #3
      Best way to go are to buy the dimanod pistons 9.5:1 compression made by intense-racing they are forged and then get the new rods from the 2004 gtp's they are forged and only cost 31 dolalrs a piece have to machine alittle bit to make them work but nothing big. Have the stock crank hardened and knife edged for wieght removal. Get a set of Total seal piston rings they have no gap and are for boost cause no blowby can occur. Replace all bearings with clevite 77 berings and then use a ARP main stud kit and ARP Connecting rod bolts and ARP Head studs. Drill out a third hole in the intake vally for extra oil.Remove the balancer shaft and block oil hole in back of motor and have all of your internals balenced at a shop. Also get a set of MLS head gaskets they are top quality. Redo all valvetrain with new stuff like compcam 130 lbs springs and low clearence retainers with oil restricted pushrods.
      That setup is good for around 28-30 PSI

      But you would then need like 72+ lbs injectors and a stand alone fuel system or a low impedence converter box to run the injectors on stock pcm you would need alot of custom programming tio set timing and the injectors. As well as you need a stage 3 tranny with a 4000 stall and gearing around a 3.23
      <b><a href=\"http://www.sick-sixx.com\" target=\"_blank\">SICK-SIXX MEMBER</a></b><br />NA 14.345 with a 1.863 60 foot<br />Nitrous 13.03@99.5 with a 1.63 60 foot<br /><br />2000 Camaro 3.8L A4: USE TO HAVE Comp Cam 210/220 .535/.547 113lsa 111 I/C, Port and Polished Heads, NX Wet Kit 100 Shot, CPRA made by CP, RK Sport Headers

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      • #4
        lol..slacker just virtually built a 9 second v6 motor... :D
        96 Camaro M5. Dark metallic gree (?dont know the offical color name)<br />Home made Intake :: Headers, 3inch headers back to Flowmaster muffler :: spec stage 3 clutch Now installed, waiting for 3.42\'s and LSD next month<br /><a href=\"http://photobucket.com/albums/y192/RiceEatingCamaro/?action=view&current=newcar.jpg\" target=\"_blank\">My Car</a> <br /><br />Totalled Car.<br /><a href=\"http://bellsouthpwp.net/s/k/sk8er305/\" target=\"_blank\">96 CamaroRS</a>

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        • #5
          <blockquote>quote:</font><hr>Originally posted by slacker69:
          Redo all valvetrain with new stuff like compcam 130 lbs springs and low clearence retainers with oil restricted pushrods.
          <hr></blockquote>

          hrmm sounds exactly like my motor lol, dont use the oil restricted pushrods anymore, theres a far better way to keep lifter preload now and still get all that oil to the valvetrain where its needed. Comp Cams 875-12 pro magnum roller lifters have a much higher preload for less bleed down at high RPM. These things rock!
          Chris White<br />1989 Turbo Trans Am #70<br />2004 GTO - Procharged<br />2005 G6<br />2005 Equinox LT AWD

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          • #6
            You might want to look at getting the heads worked on, not hogging them out, but just get them cleaned up (remove casting flash, etc.).
            I saw a write-up a guy did about putting a 3.8 in a Fiero, and he had the heads done, and he said that really woke the motor up.
            Wife and a dog, they both think they\'re Kujo.<br /> <br />1999 3.8 A4 Y87<br />Navy Blue Metallic<br />BFG G-Force KDWS 275/40/17s, <br />WS6 Wheels (17x9)<br />Phoenix Transmissions 2400 Stall Converter<br />FRA, Holley Powershot filter, Whisper Lid, Ported Throttlebody<br />2000 manifolds, Flowmaster, WS6 Tail Pipes, <br />MSD 8.5mm Wires, MSD Coils, Autolite plugs<br />Performance Cryogenics treated rotors<br />1LE Sway Bars and panhard rod, 1LE front springs w/SLP Bilsteins, stock rear springs w/ 3rd Gen Bilsteins, BMR STB, KBDD SFCs, 1LE rear lower control arms, 1LE front lower control arms<p>1968 Chevelle Malibu 327 TH350

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            • #7
              <blockquote>quote:</font><hr>Originally posted by Guardsman:
              You might want to look at getting the heads worked on, not hogging them out, but just get them cleaned up (remove casting flash, etc.).
              I saw a write-up a guy did about putting a 3.8 in a Fiero, and he had the heads done, and he said that really woke the motor up.
              <hr></blockquote>

              you can so that yourself with a dremel. I mean if the motor's out already, it'd be easy to take the heads off. Then just take a dremel to the rough spots.

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              • #8
                I took the heads to a machine shop and they tested and milled them. Other then that I bought rod and main bearings from Intense. I'm looking at the Intense lightweight pushrods right now and should be ordering the L32 rods next week. Has anyone used Intense hydraulic roller lifters before?
                08' L76 6.0L 4X4 Chevy EXT.Cab LTZ Vortec MAX with Snug top cover, Dynomax exhaust,Hptuners& K&N intake
                96' Camaro M5 to A4 conversion, alot of mods . GT35R Turbo full suspension. Built engine

                Comment


                • #9
                  I took the heads to a machine shop and they tested and milled them. Other then that I bought rod and main bearings from Intense. I'm looking at the Intense lightweight pushrods right now and should be ordering the L32 rods next week. Has anyone used Intense hydraulic roller lifters before?
                  08' L76 6.0L 4X4 Chevy EXT.Cab LTZ Vortec MAX with Snug top cover, Dynomax exhaust,Hptuners& K&N intake
                  96' Camaro M5 to A4 conversion, alot of mods . GT35R Turbo full suspension. Built engine

                  Comment

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