You're making this more complicated then it needs to be. Look in my sig to how I did it. Some points for you.
1. Pinion depth is the same for all our 10 bolt rear ends. Hence no pinion depth tool is needed. Just reuse the pinion shim from the old set.
2. Yes you can do trial and error if for example you didn't have the old shim. You can put a same size bearing on there just a larger internal diameter. Once you get it right, put the right size bearing on the pinion.
3. You must have a lift or the axle out of the car if you want to use a breaker bar. It's not going to fit. I had to use an impact. That's by far the best way to go. That pinion nut must be installed with precision. Very slowly.
4. You don't need a torque wrench. I just stopped tightening when there was lack of fore aft motion. No a milimeter more. Got there very slow. Yes a torque wrench might have helped, but very hard to find that small of a size. 10-20inch lbs depending on the condition of the bearing.
What do you need a feeler gauge and micrometer for? Never used them during gear changes.
[ March 27, 2002: Message edited by: Dom ]</p>
1. Pinion depth is the same for all our 10 bolt rear ends. Hence no pinion depth tool is needed. Just reuse the pinion shim from the old set.
2. Yes you can do trial and error if for example you didn't have the old shim. You can put a same size bearing on there just a larger internal diameter. Once you get it right, put the right size bearing on the pinion.
3. You must have a lift or the axle out of the car if you want to use a breaker bar. It's not going to fit. I had to use an impact. That's by far the best way to go. That pinion nut must be installed with precision. Very slowly.
4. You don't need a torque wrench. I just stopped tightening when there was lack of fore aft motion. No a milimeter more. Got there very slow. Yes a torque wrench might have helped, but very hard to find that small of a size. 10-20inch lbs depending on the condition of the bearing.
What do you need a feeler gauge and micrometer for? Never used them during gear changes.
[ March 27, 2002: Message edited by: Dom ]</p>
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