I've been looking under my car and conspiring to put on a 2.5" straight pipe without a cat but with a muffler and the stock over-the-axle-to-muffler pipe. The problem with our cars is the S-Pipe, which fits perfectly in the shape of the bottom of the car, you can't really avoid it, until now. Here's the plan:
1. Buy some heat shielding to extend to the left of where the shielding normally ends by the Y-collector.
2. Install heat shielding.
3. Cut off all piping between the Y-collector and the bottom of the over-axle pipe (not at muffler, before it goes over axle)
4. The thing that is a problem is the bracket that the normal stock cat arm sits in. Without a cat, you don't need it. Now, before cutting anything, you must realize that you need what the bracket is bolted on to, so just remove enough of the bracket to get a pipe by it, no more, and don't take off what it is bolted to.)
5. When you cut at the y-collector, cut the pipe at an angle that you can run straight piping past the s-bend (bracket normally in the way but not now) and connect it to the I-pipe. The extra heat shielding will be above the new angled pipe which will move a little out of the original range of the shield.
6. Connect 2.5" pipe between the edge of the over-axle pipe and the new angled pipe that goes past the s-bend.
7. Weld up your new 2.5" straight pipe well.
8. Pick a good muffler and leave the over-axle pipe alone, it's too hard to mess with unless you buy an aftermarket pre-bent pipe that comes with a catback, and besides, it's only .25" smaller.
9. Put an o2 simulator where the cat used to be (exhaust shop can put a new bung in for you for like $8)
10. Enjoy your new 2.5" straight pipe! [img]smile.gif[/img]
1. Buy some heat shielding to extend to the left of where the shielding normally ends by the Y-collector.
2. Install heat shielding.
3. Cut off all piping between the Y-collector and the bottom of the over-axle pipe (not at muffler, before it goes over axle)
4. The thing that is a problem is the bracket that the normal stock cat arm sits in. Without a cat, you don't need it. Now, before cutting anything, you must realize that you need what the bracket is bolted on to, so just remove enough of the bracket to get a pipe by it, no more, and don't take off what it is bolted to.)
5. When you cut at the y-collector, cut the pipe at an angle that you can run straight piping past the s-bend (bracket normally in the way but not now) and connect it to the I-pipe. The extra heat shielding will be above the new angled pipe which will move a little out of the original range of the shield.
6. Connect 2.5" pipe between the edge of the over-axle pipe and the new angled pipe that goes past the s-bend.
7. Weld up your new 2.5" straight pipe well.
8. Pick a good muffler and leave the over-axle pipe alone, it's too hard to mess with unless you buy an aftermarket pre-bent pipe that comes with a catback, and besides, it's only .25" smaller.
9. Put an o2 simulator where the cat used to be (exhaust shop can put a new bung in for you for like $8)
10. Enjoy your new 2.5" straight pipe! [img]smile.gif[/img]
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